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Single Sided Edgebander, Edgebanding Machine HOMAG OPTIMAT KAL 310

Single Sided Edgebander, Edgebanding Machine HOMAG OPTIMAT KAL 310

Type/Model: OPTIMAT KAL 310/8/A20/S2
Year of construction: 2005
Machine Condition: Very Good
Price: On Request
Description:

Single Sided Edgebander, Edgebanding Machine HOMAG OPTIMAT KAL 310

 

Type/Model: KAL310 / 8 / A20 / S2

Construction Year: 2005


One-sided machine for the joining of straight workpiece edges, gluing and finishing of different edge materials from the roll or as strips, up to 20 mm edge thickness, in the longitudinal and transverse pass. Fixed stop on the left.


SHORT DESCRIPTION OF BASIC EQUIPMENT:
- Stable ground machine with transport chain for precise workpiece transport
- Motorically adjustable upper pressure with composite straps
- HOMATIC control with input unit NC21
- electronic frequency converters for the processing units
- Joining unit with 2 motors
- hot-melt adhesive glue part A20 for rolls up to 3 mm and strip goods up to 20 mm
- Noise protection unit part
- Chamfering unit chamfer / straight
- Freiplatz for further processing units

BASIC MACHINE:
- Machine stands for the construction of the machining units
- Workpiece support with roller rail, extendable approx. 800 mm
- Chip channel in the machine stand
- glue roller drive at feed station
- glue container removal at feed station
- Glue container clamp work
- Adjustable inline

WORK PIECE TRANSPORTATION DEVICE:
- Transport chain 80 mm wide with rubber pad
- Precision running and guiding surfaces hardened
- Transport chain magnetically braked

OVERPRINT:
- compound wedge belt driven
- Height adjustment motorized
- Position display digital

PAINTING:
HOMAG structure lacquer gray RDS 240 80 05

ELECTRICAL EQUIPMENT:
- Operating voltage 400 V, 50/60 Hz.
- Operating voltage adjustment via transformer (optional)
- FI protection circuit only permitted in conjunction with an all-current sensitive / selective FI circuit breaker If the performance of this device is not sufficient, we recommend using a residual current monitoring device on site
- Control cabinet installed, installed according to Euronorm EN 60204
Frequency converter electronically with motor brake function
Handset for setup mode

HOMATIC ELECTRONIC CONTROL:
- PLC programmable (PLC) with LED display of all inputs and outputs
- Track control integrated, for non-contact control of the processing units
Ambient temperature prescribed: + 5 degrees to + 35 degrees Celsius.

CONTROL NC21:
- LCD flat screen TV
- User interface graphical for easy and comfortable operation and programming
- Real-time operating system OS9
- Operating with Windows standard
- Work programs are produced in batches
- Production according to work programs
- PLC diagnosis in contact plan technology on the display
- Remote diagnostics via modem
- Invoicing acc. separate remote service contract
- Telephone line (analog) is to be installed by the customer
- Any unauthorized access to the machine control system will release HOMAG from the warranty obligation and product liability

OPERATING SYSTEM BDL
- Display of the necessary manual adjustments on the machine for retrofitting

SAFETY AND SAFETY INSTRUCTIONS:
- all machines for EU member countries with CE marking according to EC Machinery Directive 98/37 / EC, Annex IIA
- Wood dust tested TRK value max. 2 mg / m3 when observing the extracting capacity to be provided by the customer according to the sampling plan
Documentation 2-way


TECHNICAL SPECIFICATIONS:
- feed rate 18 m / min
- working height 950 mm
- Minimum working width:
- 55 mm for workpiece thickness 22 mm
-100 mm for workpiece thickness 60 mm (depending on the workpiece length)
- Workpiece overlap 30 mm
- workpiece thickness 12 - 60 mm
- edge material strip max. 0.4 - 20 mm
- edge cross-section strip max. 900 mm2
- Edge material roll 0.3 - 3 mm
- Edge cross-section max. - for PVC 135 mm2
- with veneer 100 mm2
- Roll diameter max. 830 mm
- Pneumatic connection 7-8 bar
- Ground conditions must correspond to the foundation plan
- The operator is responsible for the provision of suitable materials (boards / edges / glue)

TROUBLESHOOTING
- 2 motors per 3 kW, 150 Hz, 9000 rpm for joining the workpiece edge before gluing
- Electropneumatic control of the 1 motor
- Workpiece blower
- 2 DIA-joining knife head.pfe D = 125x35x30 mm, KD, Z = 2x3
- workpiece thickness max. 30 mm
- larger workpiece thicknesses only in connection with DIA joint knife head 63 mm high VK no. 3492

WORKHEAD PREHEATING
- for heating the workpiece edge prior to the glue application to improve the gluing quality VERLEIMTEILIL A20
- MELTING ADHESIVE A34
- Glue container 5L
- Temperature control electronically with LED display
- Fusing capacity max. 8 kg / hr
- for a larger amount of glue VK no. 2158 is required

- MAGAZINE
- for solid edges, stripware and rollware
- Feed the stripware over the vacuum cleaner
- Edge monitoring with automatic feed bar with missing edge
- magazine height adjustment via spindle travel +/- 10 mm
- ROLLING DEVICE
- PRINTING ZONE C
- 1 driven pre-press roller dia. 150 mm
- 6 additional press rollers Dia. 70 mm
- Pneumatic pressure adjustment
- central adjustment to different edge thicknesses

NOISE PROTECTION + AGGREGATIVE
- for the processing units
- with single suction

KAPPAGGREGAT HL83 FASE / STRAIGHT
- 2 motors per 0.5 kW, 200 Hz, 12000 1 / min. To cover the edges over the front and rear edges
- Motors can be manually swiveled to the bevel caps
- cane thickness chamfer max. 3 mm
- 2 carbide saws with diam. 120 mm
No caps are possible when covering overlays
Min Workpiece thickness 8 mm, but without cornering and without profile cutting blade.

G.0001 Number: 0007 1 x on the left
AUTOMATIC ADJUSTMENT INSPECTION OPTIMATE
For optimates with attached part

G0004 Number: 0021 1 x on the left
FEEDER 2 ROLLS OPTIMAT with slanted driven rollers and intermediate transport at inlet 350 mm long. Min. Workpiece length 300 mm G.0013 1 x left

POWER SUPPLY ROLLS
- in the inlet in front of the transport chain, parallel to the inlet guide.
For safe insertion of extr. Narrow parts lengthwise.
- Three support rollers on each shaft
G.0016 Number: 0865 1 x on the left


FEEDBACK REGULATED 18-24 M / MIN
- instead of feeding fixed 18 m / min
- Feed frequency controlled
- Setting the speed at the input unit

G.0019 Number: 0892 1 x left
PRE - INSTALLATION FOR CONSTRUCTION BOOMERANG ZHR15
Feed lock and mechanical interface adjustment

G.0022 Number: 0648 1 x on the left
FACTORY SCISSORS SCISSORS
With roller support, max. 1000 mm can be extended.

G.0025 Number: 0649 8 x on the left
EXTENSION SCISSORS
per step jump

G.0028 Number: 0171 1 x on the left
SLIDER SLIDERS for right-angled insertion of the workpieces with one-sided machining, fold-down. Workpiece dimensions max. 500 x 1600 mm.

F.01 number: 2929 1 x left
SEPARATE SEPARATOR UP / DOWN
Release agent application by means of spray nozzles in front of the format part from above and below. Manual adjustment for workpiece overhang change. Incl. 2 L Release agent.

F.04 number: 3495 1 x on the left
I-SYSTEM-DIA-FUEGEFRAES REPLACEMENT WD 40
- Additional price instead of standard tool
- 2 I-DIA Joining tool 125x43x30 mm, DKN, Z = 2x3 with integrated chip detection
- high degree of detection of chips up to 97%
- Reduction of suction capacity by approx. 50%
- high processing quality due to low contamination of the workpieces
repair edge up to 1 mm edge thickness possible (melamine, paper and veneer edge)

V.01 number: 2158 1 x left
FILLING UNIT WITH GRANULATING CAPACITY
- instead of glue container 5 L
- required for:
- Fusing capacity> 8 kg / h
- feed rate> 18 m / min.
- Fusing performance dependent on glue 18-35 kg / h
- Level control of the reflow

V.0101 Number: 2456 1 x on the left
EXTENSION MAGAZINE A6 / A-E12 / A20 ON 2 ROLLS
instead of single roller
Roll diameter max. 830 mm
Roll change automatically or manually
Roller separation device
Residual monitoring at 2400 mm

V.04 number: 2596 1 x left
AUTOMATIC ADJUSTMENT PRINT ZONE OPTIMATE
For automatically adjusting the pressure zone
Different edge thicknesses.

N.01 Number: 3056 1 x left
KAPPAGGREGAT HL04 / 05 INSTRUCTIONS HL81 / 83
Suitable for workpieces with overcoat projection up to max. 10 mm
Standing crest stop for sensitive transverse edges.

N.0101 Number: 3113 1 x left
PNEUMATIC ADJUSTMENT CAPPOTOR for electropneumatic adjustment of the chopped motors to 2 positions.
Position 1 - flush caps
Position 2 - caps with overhang - for re-milling with shaping unit

N.0104 Number: 3114 1 x left
PNEUMATIC ADJUSTMENT FASE / STRAIGHT
For the electro-pneumatic conversion of chamfer to straight line. Manual adjustment of the lateral
Capping limit required for edge changes.

N.04 number: 3209 1 x left
PRE-OPERATING APPLICATION 1.5 KW OPTIMAT
2 motors one above the other
Per 1.5 kW, 200 Hz., 12000 1 / min.
Height adjustment with the upper pressure. Working in reverse. Swivel range +/- 1 degree.
2 HM milling cutters 70 x 25 mm, HSK 25, Z = 4
Incl. Electronic frequency converter with motor brake function and extension noise protection.

N.0401 Number: 3900 1 x left
I-SYSTEM-HM-PREFACE
- Additional price instead of standard tool
- 2 I-HM milling cutter 70x25 mm, Z = 4, HSK 25 R with integrated chip detection
- high degree of detection of chips up to 95%
- Reduction of suction capacity by approx. 50%
- high processing quality due to low contamination of the workpieces

N.0404 Number: 3251 1 x left
PNEUMATIC PRESERVATION FORM 2 positions
Position 1 - Pre-milling with edge overhang (approx. 0.2 mm)
Position 2 - Flush edges without edge overhang

N.07 Number: 3709 1 x on the left
FORMFRAESAGGREGAT FK13 8-FACH AUTOMATIC for processing the edge overhangs at the top and bottom edge of the workpiece as well as for milling the front and rear edges of the workpiece in conjunction with the trimming unit and the pre-milling unit.
- 2 motors per 0.55 kW, 200 Hz, 12000 rpm.
- automatic 8-way tool changer
- without change head set - without tools
- Selector switch for longitudinal / rotary milling
- feed max. 20 m / min.
- Workpiece length min. - 240 mm one-sided
- 120 mm double-sided (under 240 mm only in connection VK-Nr. 3745)
- Workpiece gap min. 680 mm
- workpiece thickness 12 - 60 mm
- cane thickness max. 5 mm
- A separate exchange head is required per tool type and edge thickness
- Form milling with veneer and solid edges is only possible to a limited extent
- Flush / chamfer milling of glued soft edges is not possible
- incl. Frequency converter with motor brake function and extension noise protection

N.0701 Number: 3716 1 x on the left
I-HEAD HEAD SET FOR FORM FROSTS FK
2 Machining units for assembly on Form Milling Unit FK. Designed for I-tools with tool-integrated suction. Without tools.

N.0703 Number: 3733 1 x on the left
I - DIA RADIUS FIBER SET F. FK R = 2 MM Z = 4
2 DIA-Milling Machine Base Dia. 62 mm
Edge thickness max. 2 mm

N.0707 Number: 3719 1 x on the left
I-CHANGE AUTOMATIC ADJUSTABLE / FK
- 2 processing units for mounting on the profile milling unit FK 11/13/21/23
- for automatic adjustment to different
Edge chamfers in chamfer milling and / or for automatic conversion of chamfer milling to radius milling
- Max. Edge thickness for chamfer with radius tool:
- R 1.5 = 0.6 mm
R 2 = 0.8 mm
R 3 = 1.0 mm
- Chamfer angle approx. 13 degrees, see technical data chapter 5.9.1
- designed for I tool with tool-integrated suction
- without tools

N.0710 Number: 3727 1 x on the left
I - DIA-FASEFRAESER-SET F. FK 45 GRADES Z = 4
2 DIA-Milling Machine Base Dia. 62 mm, 45 degrees, Z = 4

N.0719 Number: 3740 1 x on the left
MANUAL ADJUSTMENT FOR FK-DEVICE for manual adjustment at equal radii at different edge thicknesses, e.g. R = 3 mm at edge thickness 3 mm or 6 mm and for manual removal from the working area.

N.0722 Number: 3745 1 x on the left
FACTORY GUIDE for FK-DEVICE with additional clamping for workpiece length min. 120 mm for one-sided machines.

N.10 Number: 3401 1 x left
UNIVERSALFRAESAGGREGAT 4 KW CONTROLLED UF11
- mounted on the milling stand on the rear side of the machine
- Cross support with spindle adjustment
- 1 engine 4 kW, 150 Hz, 9000 1 / min
- swiveling max. 90 degrees
- intermediate support electropneumatically controlled, extraction hood on top, turn switch for direction of rotation
- Tool diameter max. 150 mm
- without tools
- electronic frequency converter with motor brake function and extension noise protection

N.13 Number: 4508 1 x on the left
MULTI-WINDOWING DEVICE MN21 AUTOMATIC
- for max. 3 different profiles
- Scanning from top, bottom and side for chamfering or rounding of pre-milled PVC edges
- Blowing nozzles electropneumatically controlled
- to autom. Retrofit chamfers / radii and for lateral removal from the working area for upper and lower tools
- Height adjustment with the upper pressure
- cane thickness max. 3 mm
- Workpiece thickness min. 13 mm with R = 3 mm min. 10 mm b. Chamfer 0.5x45 degrees
- incl. Suction box for PVC chips
2 HM knives designed for chamfer 20 degrees, R = 2 / R = 3

N.16 Number: 4506 1 x on the left
FINISHAGGREGAT FA11 UP / DOWN for finishing the longitudinal edge consisting of:
- SUPERVISORY DEVICE
- for glue remediation
- Height adjustment with the upper pressure
- Hard metal knives
- CLEANING INSTRUCTIONS
- by spray nozzle
- SCHWABBELAGGREGAT
- Height adjustment with the upper pressure

N.1601 1 x left
OPERATING CONTROLS for the surface pulling blade

E.04 Service: 6325 times
POWER CONTROL PC22 INSTRUCTION HOMATIC NC21


Contact Person: Kamil Trębacz
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Phone: +48 602 581 674



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